The fabrication of sunshade support rods for electric vehicles begins with precise measurements taken from the vehicle's frame to determine the required height, width, and placement of support points for the canopy. Subsequently, metal tubing is cut into segments according to these design specifications. Once cut, the open ends of the tubes must be deburred and smoothed to prevent rough edges from hindering installation or causing injury to the user.

Regarding structural assembly, connection methods typically involve either interlocking joints or bolted fasteners. This approach allows multiple rod segments to be combined into a detachable structure, facilitating ease of maintenance and replacement in the future. Some designs incorporate reinforcing sleeves or mounting clamps at the connection points to enhance overall structural stability. To ensure durability, the surface of the rods usually undergoes anti-rust treatment-such as powder coating or galvanization-to bolster their resistance to corrosion during outdoor use.

During the installation and adjustment phase, the fabricated support rods must be securely affixed to the electric vehicle's frame. Care must be taken to ensure that load distribution is uniform and that the vehicle's balance remains unaffected. Upon completion of the installation, a gentle stability test-involving slight shaking-should be performed to check for any looseness or structural instability. Additionally, attention must be paid to managing the overall weight and the canopy's wind-facing surface area to ensure that driving safety is not compromised.